Rack system box beam roll forming machine

New design box beam roll forming machine for rack system upright beam

Coil weight <2T

Coil inner D. (p450mm-(p530mm

Max.Width 200mm

Thickness 0.4-1.6mm

Straightener roller 7 pcs

Power 1.5kw

Hydraulic hole punching system

Application

Rack system box beam roll forming machine production lineRoll forming machine
Roll forming machine for production :

metal box beam
box steel beam
box type beam
construction beambox type beambox type beambox type beam

Process

Steel beam machine production line process:

Uncoiler straightener 2 in 1 →Servo feeder→ Guide device → roll forming machine →shear device (including knife)→ finished product rack

Layout as below

Machines List

2 in 1 Uncoiler straightener

1.Type Manual Expansion

2. Parameter

Passive discharge
Coil weight：< 2T
Coil inner D.：φ450mm-φ530mm
Max. Width.200mm
Thickness .0.4-1.6mm
Straightener roller :7 pcs
Power.1.5kw

3.Servo Feeder

Max. feeding width:200mm
Feeding thickess: 0.4-1.6mm
Motor , 0.85ＫＷ(Yaskawa)

4.Hydraulic Hole Punching System

Function：Hydraulic punch breach
Structure: set the length, automatic length measurement, automatic positioning reaches the set distance stop action , hydraulic cylinder driven punching die, stamping automatic shutdown
Hydraulic system working pressure：16MPa
Hydraulic station：11KW（ Hydraulic punch hole/shear use same station）

5.Guide Device (Cold Roll Forming Machine Technology)

Forming Roller：18 stations，and add Rub-roll, To make sure the surface profile no scratches.
Side Panel：T.18mm ,A3 steel Heavy duty 。
Rolling speeding: 2-8 m/min。
Roller material：#75，overall quenching, hardness HRC56-62 ℃.
Motor power：11KW。
Main Roller ：￠65mm，45 #。
Equipment base: 45 # H type using welded steel plate.
Transmission: chain drive.
Security: across the board with emergency stop buttons, easy to handle emergencies, to ensure that equipment and operator safety. And other gear in the chain and the staff could easily lead to injury transmission section covered with protective cover, to ensure the safety of workers.

6.Flat collect rack

7.Electrical Control System

The entire line imported PLC control, LCD touch screen, man-machine interface. People interact with the PLC.
Operator setting the program to run automatically (programmable control) and control process monitoring, production line operator control and modify the control parameters, and real-time monitoring the equipment status & parameters and fault indication.Workpiece length digital setting, adjustable length can be adjustable as well.
Real-time monitoring of equipment operating status and fault indication.
Operation manual / automatic two styles. With manual and automatic switching function: In the manual mode, can be stand-alone operation, easy maintenance; In automatic mode, carry out full production run, in order to start; across the board with emergency stop buttons, easy to handle emergencies, to ensure that equipment and operating personnel Safety.

8.Box steel beam production line machine list

No.	Machine name	QTY	REMARK
1	Uncoiler straightener	1
2	Servo Feeder	1
3	Hydraulic machine	1	With mould
4	Guide device	1
5	Forming machine	1
6	Follow Shear	1	Including knife
7	Collect rack	1
8	Control system	1

8.Box steel beam production line machine list

No.	Name	Manufacturer
1	Motor & Reducer	Domestic brands
2	The main key bearing	Domestic brands
3	Inverter	Taiwan Shilin
4	PLC Systems	Siemens
5	Low-voltage electrical	Schneider
6	Encoder	Omron
7	Touch screen	Siemens
8	Hydraulic system	Domestic brands