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Steel Channel Roll Forming Machine

Great quality & high speed channel roll forming machine

  Coil weight        <12T

  Coil inner D.      (p450mm-(p530mm

  Max.Width        300mm

  Thickness                    1.2-3.0mm

  Straightener roller       10pcs

  Power                            15kw

Technical Solution


Layout for Production line:

Only show the cutting before forming here

Design for Forming part

Drawing of profile

Main required specifications

Main Forming machine
Applicable MaterialThickness:1.2-3.0mm (normal material )
Range of Zed purlinAs drawing
Forming station18 stations
Forming Rollers GCr15, heat treatment and hard chrome-plated ,HRC55-58
Main shaft materialS45C, heat treatment HRC42~46, Ø90mm
Leveling roller7 rollers (3+4) diameter :70mm
Pinching device2 Steps of pinching (as per the purchaser’s drawing )
Punching holePunching after forming
Cutting sheetFlexible optional (before or after forming can choose one.)
Linear Forming speed0-18m/min(
Producing speed0-15m/min
Main motor power15.0 KW, Chinese famous brand
Transmission systemLine chains and universal joint coupling
Control systemPLC Siemens brand/ or your determination
Dimension(L×W×H)Approx.11000m×1500mm×1400 mm
Weight Approx.12Tons
Un-coil-er typePassive no power
Capacity Max.5000kg
Expanding typeBy manual
Loading coilerNO
Coiler I.DΦ460-508mm
Coiler O.DMax.Φ1200mm
Coiler widthMax.800mm
Dimension(L×W×H)Approx.1400×800×1650 mm
Punching system (optional)
Punching quantityTwo groups of hole punching
Punching typeStop to punching after roller forming, hydraulic punching
Power supplyHydraulic pressing with oil
Punching moldCr12 HRC 58-60
Holes sizeAs customer’s required
Size adjusting in end-wiseControlled by PLC system
Size adjusting in broad-wiseAdjusted by manual, hand wheels
Tolerance of holes distance+/- 0.5mm
Tolerance of holes+/- 0.05mm
Cutting system
Cutting typeafter forming
Power supplyHydraulic pressing with oil
Hydraulic pressure10-20Mpa
Cutting bladeCr12 HRC 58-60
Cutting length limitedNo limited
Cutting width limitedMax.600mm
Size adjustingBy manual
Tolerance of cutting length+/- 1.5mm per 3 meters
Hydraulic station
Application Supply pressure for cutting and punching
Motor power7.5KW
Hydraulic pressure16Mpa
Hydraulic valve2 groups, Beijing HUADE brand
Oil box capacity 120L
Oil soft pipeΦ16mm×1000mm (diameters×length)
Pressure gageYes
Coiling systemNo
Control system
PLC brandSiemens, Germany
Operating tableTouch Screen + Button
Length ControlEncoder
Quantity controlEncoder
Cutting motion controlAutomatic
Punching motion controlAutomatic
Electrical componentsSiemens/Schneider
Encoder brandOmron, Japan
Inverter brandYASKAWA, China
Power supplyAC-3-380V/50Hz
Out table(sliding with oblique angle )
ApplicationSupporting for products, sliding on an oblique angle for stacking manually.
Structure Welding by structure steel, installed with round bar or structure steel together, some rubber wheels will be installed in the oblique plane.
Quantity 1 pcs
Power No

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