Steel Channel Roll Forming Machine
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Great quality & high speed channel roll forming machine
Coil weight <12T
Coil inner D. (p450mm-(p530mm
Max.Width 300mm
Thickness 1.2-3.0mm
Straightener roller 10pcs
Power 15kw
Technical Solution
Process
Layout for Production line:
Only show the cutting before forming here
Design for Forming part
Drawing of profile
Main required specifications
Main Forming machine | |
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Applicable Material | Thickness:1.2-3.0mm (normal material ) |
Range of Zed purlin | As drawing |
Forming station | 18 stations |
Forming Rollers | GCr15, heat treatment and hard chrome-plated ,HRC55-58 |
Main shaft material | S45C, heat treatment HRC42~46, Ø90mm |
Leveling roller | 7 rollers (3+4) diameter :70mm |
Pinching device | 2 Steps of pinching (as per the purchaser’s drawing ) |
Punching hole | Punching after forming |
Cutting sheet | Flexible optional (before or after forming can choose one.) |
Linear Forming speed | 0-18m/min( |
Producing speed | 0-15m/min |
Main motor power | 15.0 KW, Chinese famous brand |
Transmission system | Line chains and universal joint coupling |
Control system | PLC Siemens brand/ or your determination |
Dimension(L×W×H) | Approx.11000m×1500mm×1400 mm |
Weight | Approx.12Tons |
Un-coiler | |
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Un-coil-er type | Passive no power |
Capacity | Max.5000kg |
Expanding type | By manual |
Loading coiler | NO |
Coiler I.D | Φ460-508mm |
Coiler O.D | Max.Φ1200mm |
Coiler width | Max.800mm |
Dimension(L×W×H) | Approx.1400×800×1650 mm |
Punching system (optional) | |
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Punching quantity | Two groups of hole punching |
Punching type | Stop to punching after roller forming, hydraulic punching |
Power supply | Hydraulic pressing with oil |
Punching mold | Cr12 HRC 58-60 |
Holes size | As customer’s required |
Size adjusting in end-wise | Controlled by PLC system |
Size adjusting in broad-wise | Adjusted by manual, hand wheels |
Tolerance of holes distance | +/- 0.5mm |
Tolerance of holes | +/- 0.05mm |
Cutting system | |
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Cutting type | after forming |
Power supply | Hydraulic pressing with oil |
Hydraulic pressure | 10-20Mpa |
Cutting blade | Cr12 HRC 58-60 |
Cutting length limited | No limited |
Cutting width limited | Max.600mm |
Size adjusting | By manual |
Tolerance of cutting length | +/- 1.5mm per 3 meters |
Hydraulic station | |
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Application | Supply pressure for cutting and punching |
Motor power | 7.5KW |
Hydraulic pressure | 16Mpa |
Hydraulic valve | 2 groups, Beijing HUADE brand |
Oil box capacity | 120L |
Oil soft pipe | Φ16mm×1000mm (diameters×length) |
Pressure gage | Yes |
Coiling system | No |
Control system | |
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PLC brand | Siemens, Germany |
Operating table | Touch Screen + Button |
Length Control | Encoder |
Quantity control | Encoder |
Cutting motion control | Automatic |
Punching motion control | Automatic |
Electrical components | Siemens/Schneider |
Encoder brand | Omron, Japan |
Inverter brand | YASKAWA, China |
Power supply | AC-3-380V/50Hz |
Out table(sliding with oblique angle ) | |
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Application | Supporting for products, sliding on an oblique angle for stacking manually. |
Structure | Welding by structure steel, installed with round bar or structure steel together, some rubber wheels will be installed in the oblique plane. |
Quantity | 1 pcs |
Power | No |