Track Guard Rail Roll Forming Machine - Slitting Line,Cut To Length,Coil Slitter,Profession Supplier

Track Guard Rail Roll Forming Machine

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stable & high speed cold rail roll forming machine for sale

Coil weight <12T

Coil inner D. (p450mm-(p530mm

Max.Width 300mm

Thickness 1.2-3.0mm

Straightener roller 10pcs

Power 15kw

Solution

Process

Design

Draw

Main Forming Machine

Un-coiler

Punching System

Cutting System

Technical Solution

Process

Layout for Production line:

Only show the cutting before forming here

Design for Forming part

Drawing of profile

Main required specifications

No.	Name	Manufacturer
1	Motor & Reducer	Domestic brands
2	The main key bearing	Domestic brands
3	Inverter	Taiwan Shilin
4	PLC Systems	Siemens
5	Low-voltage electrical	Schneider
6	Encoder	Omron
7	Touch screen	Siemens
8	Hydraulic system	Domestic brands

Main Forming machine
Applicable Material	Thickness:1.2-3.0mm (normal material )
Range of Zed purlin	As drawing
Forming station	18 stations
Forming Rollers	GCr15, heat treatment and hard chrome-plated ,HRC55-58
Main shaft material	S45C, heat treatment HRC42~46, Ø90mm
Leveling roller	7 rollers (3+4) diameter :70mm
Pinching device	2 Steps of pinching (as per the purchaser’s drawing )
Punching hole	Punching after forming
Cutting sheet	Flexible optional (before or after forming can choose one.)
Linear Forming speed	0-18m/min(
Producing speed	0-15m/min
Main motor power	15.0 KW, Chinese famous brand
Transmission system	Line chains and universal joint coupling
Control system	PLC Siemens brand/ or your determination
Dimension(L×W×H)	Approx.11000m×1500mm×1400 mm
Weight	Approx.12Tons

Un-coiler
Un-coil-er type	Passive no power
Capacity	Max.5000kg
Expanding type	By manual
Loading coiler	NO
Coiler I.D	Φ460-508mm
Coiler O.D	Max.Φ1200mm
Coiler width	Max.800mm
Dimension(L×W×H)	Approx.1400×800×1650 mm

Punching system (optional)
Punching quantity	Two groups of hole punching
Punching type	Stop to punching after roller forming, hydraulic punching
Power supply	Hydraulic pressing with oil
Punching mold	Cr12 HRC 58-60
Holes size	As customer’s required
Size adjusting in end-wise	Controlled by PLC system
Size adjusting in broad-wise	Adjusted by manual, hand wheels
Tolerance of holes distance	+/- 0.5mm
Tolerance of holes	+/- 0.05mm

Cutting system
Cutting type	after forming
Power supply	Hydraulic pressing with oil
Hydraulic pressure	10-20Mpa
Cutting blade	Cr12 HRC 58-60
Cutting length limited	No limited
Cutting width limited	Max.600mm

Size adjusting	By manual
Tolerance of cutting length	+/- 1.5mm per 3 meters

Hydraulic station
Application	Supply pressure for cutting and punching
Motor power	7.5KW
Hydraulic pressure	16Mpa
Hydraulic valve	2 groups, Beijing HUADE brand
Oil box capacity	120L
Oil soft pipe	Φ16mm×1000mm (diameters×length)
Pressure gage	Yes
Coiling system	No

Control system
PLC brand	Siemens, Germany
Operating table	Touch Screen + Button
Length Control	Encoder
Quantity control	Encoder
Cutting motion control	Automatic
Punching motion control	Automatic
Electrical components	Siemens/Schneider
Encoder brand	Omron, Japan
Inverter brand	YASKAWA, China
Power supply	AC-3-380V/50Hz

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Hi,i am windy,we are a professional manufacturer to produce slitting line and cut to length line ,what can i do for you?